I have chosen to structure the story of flake under the following chapter headings; You can read them in any order you wish. If you would like to start by reading how to fill your pipe with flake, light it, lean back in your chair, and enjoy a good smoke while you read the other chapters – please be my guest... (-Georg Jensen)
  1. Much better than its Reputation
  2. History of flake tobacco
  3. Production of flake tobacco
  4. How to fill the pipe with flake

HOW TO FILL THE PIPE WITH FLAKE

By Georg Jensen
Product specialist
Mac Baren Tobacco Company A/S

As I mentioned in the previous section, many a pipe smoker has cast a suspicious glance at a tin of flake tobacco. On taking the flake out of the tin, they could see clearly that the pressed tobacco simply would not fit into a pipe! If the flake is put in the pipe edgeways it is far too long, with the result that much of the tobacco remains above the rim of the pipe. And if you try to put the flake in the pipe lengthways, it is far too wide. Of course, you could try to screw the tobacco into the pipe, but on closer inspection you will find that there is no screw thread in the tobacco! So it rather looks like a blunder on the part of the producer. However, most pipe smokers are energetic people, and with practice the flake can be easily rubbed loose between the palms of the hands. The result is a loose tobacco that fits all pipes – how difficult can it be!

No doubt some of you are thinking that I am being somewhat sarcastic in describing filling a pipe with flake in this way. But the fact is that many pipe smokers I have spoken to have expressed these thoughts, which sadly has led to many of them deciding not to try flake tobacco.

Smoking the tobacco pressed or loose gives a tremendous difference in taste. Pressed tobacco burns slowly and gives a cool smoke, whereas loose tobacco burns faster and at a higher temperature. This gives a different, stronger taste than we have otherwise tried to give the tobacco. Therefore our recommendation is to smoke the tobacco pressed.

But let us get to the heart of the matter – namely, how to get the greatest pleasure from flake tobacco.

What to do – step by step
Before you start filling your pipe with flake tobacco, you should be aware that the size of the tobacco hole can vary from pipe to pipe. You should therefore have some experience of how many slices of flake tobacco to use. And while experience is something you gain by trying and testing, I suggest that you read through this flake manual before deciding how many slices of flake tobacco are best for your particular pipe. In general, it is better to use less tobacco to start with and then decide whether to use more next time.

TIP: Remember that flake tobacco expands in the pipe when you smoke it. If you put too much tobacco in the pipe, you will find that there is less draw through the pipe. Therefore I recommend that you use slightly less tobacco and tamp it more often, so that your pipe always gives an optimal draw.

Step 1:
Take the number of slices of flake you consider right for your pipe and place them in the palm of your hand. For instance, if you use 1½ slices simply half one slice down the middle and lay the half slice on top of the full slice. Then carefully fold the tobacco down the middle.

Step 2:
Hold both ends of the folded tobacco and carefully bend it in the middle to form a U shape. You will find that the tobacco becomes slightly loosened at the base of the U shape – as it should. It is important that you hold the tobacco pressed together so that it only loosens at the base.

Step 3:
Lightly press the loosened tobacco at the base so that it is easier to put in the pipe.

Step 4:
If you have held the top of the tobacco tightly pressed all the time, you can now put the pressed tobacco in your pipe. If you find that too much of the tobacco is sticking out of the pipe, try removing some of the tobacco before you start folding it.

Step 5:
You must now regulate the draw in your pipe. Press lightly on the tobacco, as you would with loose cut tobacco. Remember not to press too hard, as tobacco expands when it becomes hot.

You are now ready to light your pipe. You may find that flake tobacco is a little more difficult to light and to get to burn, but this is simply due to the fact that it is pressed together. You need to concentrate a little more when lighting your pipe, but once the tobacco is burning it will continue to burn quite easily. You do not need to draw as hard or as often as you do with many other tobaccos. It is only when lighting it that the flake requires a little more concentration.

TIP: To make it easier to light your pipe, take some of the loose pieces of tobacco and lay them on top. They burn a bit easier and will not give a higher temperature and different taste.

Now you can lean back and enjoy the taste of a well-filled flake. If you do not succeed the first time, give it another chance. Remember – even a seasoned flake smoker can sometimes fill his pipe in such a way that it does not work. As you gain experience with flake, filling the pipe the right way becomes almost a game. I wish you much pleasure with your new “friend” among pipe tobaccos.




Sources:
The above information has been gathered from a variety of sources including but not limited to the following:

Mac Baren Tobacco
,
Articles by William Serad
e-articles by G.L.Pease
Craig Tarler, William Ashton Taylor, Charlie Price
YouTube
and assorted other arcane sources